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A Novel Aerial Platform for Handling Heavy Tools on Non-Horizontal Surfaces


Core Concepts
This work presents a novel aerial vehicle tailored for handling heavy tools on non-horizontal surfaces. The platform can shift its center-of-mass towards the work surface to enhance horizontal force generation and reduce the moment arm between the end-effector and the center-of-mass.
Abstract

The content describes the design, modeling, and control of a novel aerial vehicle for handling heavy tools on non-horizontal surfaces.

Key highlights:

  • The aerial vehicle has a coaxial octocopter configuration with fixed front rotors and tiltable back rotors. This allows decoupling of horizontal force generation and gravity compensation.
  • The system's center-of-mass can be shifted along the body axis by moving a shifting-mass plate. This enables the center-of-mass to reach the maximum displacement towards the work surface.
  • A self-positioning approach is proposed to automatically determine the optimal shifting-mass position to achieve the maximum center-of-mass displacement.
  • The control design includes a low-level geometric attitude controller and a high-level selective impedance controller, with a control allocation module to map the desired wrenches to the rotor inputs.
  • Simulation results validate the proposed concepts and demonstrate the platform's capabilities in free flight and physical interactions with a vertical surface.
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Stats
The aerial vehicle has a total mass of m, with the shifting-mass having a mass of mS. The moments of inertia along the body axes are given by: Iyy(l) = 0.49l^2 + 0.0538 (kgm^2) Izz(l) = 0.52l^2 + 0.0795 (kgm^2)
Quotes
"Carrying heavy tools at the EE tip of the manipulator with an extended moment arm can lead to system instability and potential damage to the servo actuators used in the manipulator." "The CoM shifting is accomplished by the linear motion of a movable plate equipped with major heavy components, including the manipulator for heavy-tool handling, referred to as the shifting-mass." "Ideally, it is desired to have the system's CoM shifted to the maximum displacement d = L during interactions, where the shifting-mass is positioned outside the rotor-defined area towards the work surface."

Deeper Inquiries

How can the proposed platform be extended to handle more complex industrial tasks beyond pushing, such as drilling or grinding?

The proposed platform can be extended to handle more complex industrial tasks by integrating specialized end-effectors (EEs) tailored for tasks like drilling or grinding. For drilling applications, a drilling tool can be attached to the manipulator at the EE tip, allowing the platform to perform precise drilling operations. Similarly, for grinding tasks, a grinding tool can be incorporated into the manipulator for surface finishing applications. The control algorithms can be enhanced to provide the necessary precision and force control required for these tasks. Additionally, the platform's sensing capabilities can be improved to enable real-time feedback and adjustment during drilling or grinding processes.

What are the potential challenges in ensuring robust perching between the aerial platform and the work surface in real-world industrial environments with varying surface conditions?

Ensuring robust perching between the aerial platform and the work surface in real-world industrial environments with varying surface conditions can pose several challenges. One major challenge is the variability in surface flatness, roughness, and material properties, which can affect the platform's ability to establish a secure perch. Environmental factors such as wind gusts or vibrations can also impact the stability of the perching mechanism. Another challenge is the need for adaptive gripping mechanisms that can accommodate different surface textures and shapes to ensure a reliable connection. Additionally, the platform must be equipped with robust sensors and algorithms to detect and respond to changes in the work surface conditions to maintain a stable perch.

How can the system's energy efficiency and flight time be further improved to enable prolonged operation in industrial settings?

To enhance the system's energy efficiency and flight time for prolonged operation in industrial settings, several strategies can be implemented. Firstly, optimizing the platform's aerodynamic design and reducing overall weight can help increase flight efficiency. Using high-capacity and lightweight batteries, as well as implementing energy-efficient propulsion systems, can also extend flight time. Incorporating smart power management systems that regulate power consumption based on task requirements can further improve energy efficiency. Additionally, employing advanced control algorithms for trajectory planning and navigation can help minimize energy consumption during flight. Regular maintenance and monitoring of the platform's components can also ensure optimal performance and energy efficiency over time.
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