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An Automated Machine Learning Approach for Extracting Material Parameters of Inkjet Printed Microwave Components


Temel Kavramlar
An automated machine learning-based architecture for accurate and efficient extraction of material parameters, including ink conductivity and dielectric properties, of inkjet printed microwave components from a single set of measurements.
Özet

The paper presents an automated machine learning (AutoML) architecture for the characterization of inkjet printed microwave components. The key highlights are:

  1. Fabrication and measurement: Inkjet printed coplanar waveguides (CPWs) on flexible PET substrate were fabricated, and their S-parameters were measured using a multiline TRL calibration technique.

  2. EM modeling: Full-wave finite element EM simulations were performed to obtain the training data by sweeping the material parameters (ink conductivity, dielectric constants, and loss tangent).

  3. AutoML architecture: The proposed AutoML architecture systematically processes the data, performs feature engineering, trains a diverse set of regression models (e.g., XGBoost, LightGBM, Decision Trees, ResNet), and conducts comparative analysis to select the best-performing models.

  4. Material parameter extraction: The trained XGBoost and LightGBM models were used to extract the ink conductivity, dielectric constant, and loss tangent of the flexible substrate and spacer from the measured propagation constants. The extracted parameters were validated against independent measurements, showing good agreement.

  5. Advantages: The proposed AutoML approach offers a fast, robust, and automated solution for material characterization, eliminating the need for manual effort and expertise required in conventional methods.

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İstatistikler
The attenuation constant (α) and phase constant (β) obtained from the multiline TRL calibration were used as input to the AutoML models. The measured dc resistance of the THRU line was used to calculate the ink conductivity.
Alıntılar
"The proposed approach is fast and robust and is able to obtain all of the material parameters simultaneously from a single set of measurements." "The proposed AutoML architecture tries numerous combination of machine learning algorithms for the training of each parameter and consecutively selects the best algorithm for each parameter."

Önemli Bilgiler Şuradan Elde Edildi

by Abhishek Sah... : arxiv.org 04-09-2024

https://arxiv.org/pdf/2404.04623.pdf
An Automated Machine Learning Approach to Inkjet Printed Component  Analysis

Daha Derin Sorular

How can the proposed AutoML architecture be extended to characterize other types of printed electronics, such as antennas or sensors, beyond just microwave components?

The proposed AutoML architecture can be extended to characterize other types of printed electronics by adapting the feature engineering and model training stages to suit the specific requirements of antennas or sensors. For antennas, the architecture can incorporate features related to radiation patterns, impedance matching, and frequency response. This would involve creating new features, transforming existing data, and selecting relevant features for accurate characterization. Additionally, the model training phase can include regression models tailored to antenna parameters such as gain, bandwidth, and efficiency. For sensors, the architecture can focus on features related to sensitivity, response time, and accuracy. The training phase can involve models that predict sensor characteristics based on input data related to material properties, dimensions, and environmental conditions. By customizing the feature engineering and model training stages, the AutoML architecture can effectively characterize a wide range of printed electronics beyond just microwave components.

What are the potential limitations of the machine learning-based approach, and how can they be addressed to further improve the reliability and robustness of the material parameter extraction?

One potential limitation of the machine learning-based approach is overfitting, where the model performs well on training data but fails to generalize to unseen data. This can be addressed by using techniques such as regularization, cross-validation, and early stopping to prevent overfitting and improve generalization. Another limitation is the need for large amounts of high-quality training data, which may not always be readily available. To address this, data augmentation techniques can be employed to generate synthetic data and increase the diversity of the training set. Additionally, ensuring the quality and representativeness of the training data is crucial for reliable parameter extraction. Incorporating outlier detection methods and data cleaning processes can help improve the quality of the training data and enhance the robustness of the model. By addressing these limitations through appropriate techniques and methodologies, the reliability and robustness of material parameter extraction using machine learning can be significantly improved.

Given the advancements in additive manufacturing, how can the insights from this work be leveraged to enable real-time process monitoring and control for smart additive manufacturing of microwave devices?

The insights from this work can be leveraged to enable real-time process monitoring and control for smart additive manufacturing of microwave devices by integrating the machine learning-based material parameter extraction into the additive manufacturing process. By incorporating sensors and monitoring devices that can provide real-time data on material properties and process parameters, the machine learning models can continuously update and adjust the manufacturing process to ensure the desired material characteristics are achieved. This real-time feedback loop can help in detecting deviations from the expected material properties and making immediate corrections to maintain quality and consistency in the manufacturing process. Furthermore, by implementing predictive maintenance strategies based on the machine learning models, potential issues or failures in the additive manufacturing equipment can be anticipated and addressed proactively, minimizing downtime and optimizing production efficiency. Overall, leveraging the insights from this work for real-time process monitoring and control can enhance the reliability, efficiency, and quality of smart additive manufacturing of microwave devices.
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